Prototype to Production​
BOM Development & Cost Optimization
We prepare a complete component list with:
Component name, specs, part number
Vendor recommendations (India + global)
Cost per unit (prototype & bulk at 100 / 500 / 1000 qty)
Availability & lead time
Alternatives for high‑risk components
We analyze:
Cost reduction possibilities
Substitutions for expensive parts
Import vs local sourcing
PCB Optimization for Production
We improve the prototype PCB into a production‑grade board:
Size reduction
Noise reduction
Routing optimization
Thermal management
EMI/EMC considerations
Connector placement for assembly
Edge cuts, mounting holes, antenna clearance
DFM (Design for Manufacturing) Review
We evaluate the entire product for manufacturing efficiency:
Can components be assembled easily?
Are solder joints reliable?
Is the enclosure manufacturable?
Are tolerances correct?
Is cable management clean?
Are parts easy to align and fit?
We work with your mechanical designer or provide guidance on:
Mold design (if plastics are used)
Draft angles, wall thickness, ribs
Snap‑fits vs screws
Waterproofing (IP ratings)
Vendor & Manufacturing Guidance
We guide you through all choices:
PCB fabrication vendor
SMT assembly vendor
Plastic mold manufacturer
Final assembly unit
We also advise on:
NRE (Non‑Recurring Engineering) costs
MOQ requirements
Lead times
Quality control methods
Pilot Production Plan
Before full production, we plan a pilot batch:
10–100 units
Testing SOPs
QC processes
Failure analysis
Field deployment strategy
This validates:
Assembly reliability
Component consistency
Real usage performance
Production Documentation
We prepare essential documents:
Gerber files
Assembly drawings
Wiring diagrams
Firmware loading guide
Testing checklist
QC process document